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Batteries used for lift trucks are sold in terms of voltage, amp-hour capacity, connector location and physical size. The lift truck nameplate will state the right amp-hour capacity, lift truck voltage, and lowest battery weight. The lift truck Operating Manual will even have the correct battery specifications for the lift truck.
There are two base type of electric lift truck batteries: Sealed or Flooded. The "maintenance free" sealed battery otherwise known as VRLA does not need any added water. Sealed batteries instead make use of a chemical reaction to maintain right fluid level throughout the life of the battery. A flooded battery requires water to be added regularly to be able to guarantee the right electrolyte level within the battery.
The majority of forklift could accommodate different battery sizes. The battery must be selected so as to fit inside the measurements of the battery compartment. Nearly all battery companies can offer a battery listing of right sizes that are recommended for your specific lift truck.
With electric forklifts, the battery is likewise used as a counterweight. The capacity of the lift truck would be based upon specific least weights of the battery. Abide by the details specified on the lift truck nameplate in order to ensure you are utilizing a battery that meets least weight specified.
Batteries and chargers have to be rightly matched to the specific battery being charged. This would help ensure that the charger has the exact amp-hour capacity to be able to charge the battery and shares the same voltage together with the battery. The charger amp-hour capacity must be with ten percent of the amp-hour capacity of the battery to guarantee the most effective charging. Prior to commencing the charging cycle, make positive the battery is first connected to the charger. Always verify the battery information like for example the battery weight, voltage and amp-hour capacity with the information provided on the battery nameplate.
Always check in order to see if the exact type of charger is being utilized so as to charge the battery. The majority of the newer chargers can safely charge many types of batteries and would thusly be labeled as able to accept all batteries. Using an older charger, for instance in order to charge only flooded batteries can be unsafe if utilized for sealed batteries and damage to both battery and charger would occur. It is important to first check the instruction plate on the charger in order to be positive it could accept the type of battery you would like to charge.
For flooded batteries, it is significant to only add the needed requirements of water when the battery has been charged. This habit would prevent the spattering of electrolyte out of the battery as it is being charged.
A few guidelines utilized for improving the life of a battery comprise: at all times keep the battery unsoiled regardless of type and for flooded batteries specifically, keep their fluid levels maintained. One more general rule is to charge the battery and allow it rest for an 8 hour period prior to using. Use an "equalizing" charge every 5th charge in order to keep all the cells topped up at the same voltage. Do not discharge the battery lower than 80% of battery amp-hour capacity before recharging.
There are a lot of equipments which could be placed on a lift truck so as to monitor the state of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator once the battery has been discharged. There are other straightforward gas gauge meters offered as well. Using those monitoring equipments would help prevent truck and battery damage from severely discharging the battery all through use.
