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The new products will not always be positioned where it makes the most sense, these products are often stored where there is extra room. The frequently handled objects are separated due to storage handling requirements or to size. Because of increased business, Stock-Keeping Units or SKUs have proliferated. Order-picking and replenishment speeds are reduced because of bad lighting. The forklift fleet is too small and a lot more round trips are needed utilizing the same machinery. Forklifts face slowdowns and detours because of poor equipment maintenance and uneven floor surfaces. Ineffective warehouse design usually leads to ineffective workflows and dead-end aisles.
There are 3 main areas to concentrate on if any of the above concerns seem familiar at your place of work, or if you are aware of ways to be much more efficient overall:
The layout of the storage, shipping, and receiving areas: Direct the way your product flows by using a facility layout or by drawing a series of arrows. The best facilities provide a single direction, well-organized flow from receiving to shipping. If your arrows go in many different directions, or go in the opposite to the desired direction or double backwards in any spots, then you have determined your inefficient areas.
After you have identified your trouble spots, work to improve access to product destinations, reduce travel distances between source and destination, reduce bottleneck places in the facility and re-vamp any forklift and high-travel congestion areas.
Cross-Docking? For objects that rapidly move throughout your facility, consider cross-docking options. The cross-docked inventory is not stored inside the warehouse. It is transported from inbound delivery almost directly to outbound shipping. Some of the consolidation and sorting is normally performed in the shipping areas. The simplest items to cross-dock are usually bar coded products with predicable demands and high inventory carrying costs.
The Disadvantages of LPG Propane Forklifts
Some of the key drawbacks of LPG forklifts are that compared to diesel trucks consist of: they are not as effective in applications that need high and or constant duty drive line torque. These units have a liability exposure, due to the possibility of a fuel system leak while the truck is situated indoors. Moreover, operators should be trained on the safe handling of propane fuel. The rearward visibility off of the back end of the counterweight is restricted. This is because of the propane tank's location.
The fuel cost is higher with propane models when compared to the diesel unit. Because of the frequency at which the propane tanks are changed, there are possible injuries that may happen. Unless a place has a bulk fill station, propane might need to be changed every six hours of use. Propane forklifts can be more difficult to start and run smoothly when they are used in cold temperatures. In remote places, propane fuel is not always available at once. Over the next few decades, the cost of fossil fuels is estimated to climb significantly. Take into consideration and plan for overall cost or repair and maintenance, as well, as the entire cost of ownership to be the highest of the 3 alternatives.
Depending on what your specific applications are, there is certainly a possibility that the LPG forklift units will be ideal for you. It is better to take into account your specific loads and lifting needs as well as the types of environments you will be utilizing the equipment in to be certain that you purchase the best unit which would suit your requirements.